KBH QC Imager
Advanced Automated Quality Control for Concrete Products
The KBH QC IMAGER represents the next generation in automated quality control, designed for both new installations and retrofit solutions in the concrete industry. Installed on the wet or the dry side of the production line, this cutting-edge system uses a combination of 2D and 3D cameras to detect faults in concrete products. The QC IMAGER ensures superior product quality by identifying issues such as color inconsistencies, cracks, and geometry deviations. By integrating both AI and non-AI algorithms, this innovative solution delivers accurate and reliable quality control, helping manufacturers maintain high standards while reducing downtime.
Quick Facts
- Installation: On Wet and/or Dry side
- Technology: Utilizes 2D cameras for color and crack detection and 3D cameras for geometry, height andvolume measurement
- Operation: Fully automatic qualitycontrol with option of robotic sorting system
- Algorithms: Combines AI and non-AI algorithms detecting any irregularities powered by Quatromatic
- Space Requirement: minimal occupation between two board positions
- Adaptability: Ideal for both new installations and retrofits
- Commissioning: System with pre-trained intelligence ready for immediate use, including automatic product geometry detection
- External data integration
- Modular Upgrade: Detection of product density
Working Principle
The KBH QC IMAGER straddles a conveyor transporting the production boards through the operation area. The camera system detects faults such as hairline cracks, structural defects, and color mismatches. When a defect is identified, and the robot sorting system is in place, the system lifts the entire board and exposes it to a QC robot, which replaces defective products with flawless ones. The production board is then returned to the transport conveyor, allowing continuous operation without significant downtime. The sensitivity of the IMAGER can be adjusted according to specific quality control requirements, ensuring tailored precision for every production line. The wet side system stops the machine after a defined number of boards with any irregularities leaving the machine in succession.
Why Choose KBH QC IMAGER
- Precision Quality Control: Accurately detects a wide range of defects, including hairline cracks and color inconsistencies, ensuring only high-quality products are dispatched.
- Versatile Installation: Suitable for new installations or as a retrofit solution, enhancing the flexibility of existing plants.
- Cutting-Edge Technology: Combines 2D and 3D camera technology with AI and non-AI algorithms for comprehensive and precise fault detection.
- Reduced Costs: Automates defect handling, reducing labor costs and increasing operational efficiency.
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Questions about the product
Do you have questions about our products?
Our product managers will be happy to answer all your questions at
+49 (0) 8331 - 9503-15